Project Completion - NWCCC

Project Completion - NWCCC

Projects Integrating Planning for Successful Occupancy, Operation, and Maintenance into your Capital Project As Found Do you audit Piping and Instrument drawings before design?

Are you tying into infrastructure that was installed 20, 30, 50 years ago? Pre-Start Up Safety Review A Pre-Startup Safety Review (PSSR) ensures that a change to the process is ready for start-up by confirming that certain prerequisites have been completed prior to placing the change into service. These requirements are: A Process Hazard Analysis (PHA) was performed for the change and PHA action items have been resolved . The change was installed per the design reviewed during the PHA and per design specifications. Updates to process safety information have been given to operations and document control.

Procedures and manuals have been updated to reflect the change. Personnel affected by the change, including contractors, have been notified. Personnel that need training as a result of the change have been trained. Punch-list is developed and prioritized. Operational Readiness Review Checklist The purpose of the Operational Readiness Review Checklist (ORRC) is to ensure that all systems are methodically checked for readiness and mechanical integrity prior to start-up.

Examples: Operating Manuals and Procedures located for easy access. P&IDs are accurate and available. Emergency fire protection equipment tested and available. Lighting and emergency lighting tested and functional. Personal protective equipment is readily available. Left over materials have been removed or stowed. Ladders and stairways are clear of tripping hazards. Combustible materials are stowed away from equipment that will become hot. Operating alarms are functional and activated. Operation Ownership in Project

Operations Engagement- Terms of Reference document that outlines the responsibilities of operation technician(s) that support construction, commissioning, and operate equipment during operate phase. Participate in drawing reviews Can I start it up? How stable is the operation? Can I shut it down? Participate in PHA Identify safety and production critical equipment. Develop operation manuals and procedures. Develop equipment isolation plans. Develop operator care rounds. Participate in field walk-downs and punch-list development Document for PSSR. Facilitate Operations Readiness Review. Engage and Train peers.

Operations Training Engage as many operators as possible to help develop manuals, procedures, operator care rounds, equipment isolation plans, and functional testing during commissioning. Use of Simulation can quickly give 3 year operators 10 years of experience. Low Fidelity vs High - Fidelity

Cost of Upkeep Maintenance Ownership in Project Maintenance Engagement Terms of Reference document that outlines the responsibilities of maintenance technician(s) that support construction, commissioning, and maintain equipment during operate phase. Participate in IFA and IFC reviews. Develop operation and maintenance procedures per manufacturers recommendations. Participate in field walk-downs and punch list development. Participate in equipment run-ins, commissioning, functionality tests Document for PSSR.

Ensure all equipment is in MMS and develop preventive maintenance program. Engage and Train peers. Maintenance Management System Is there a standard naming convention for equipment?

Is hierarchy at a level to allow for writing work and keeping maintenance records on each piece of equipment? Is the criticality of the equipment captured? Spare parts inventory in place and documented? Preventive Maintenance program developed? As Built Technical drawings completed, audited, and accepted to close out a project.

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