America Makes PLM System Driven by America Makes

America Makes PLM System Driven by America Makes

America Makes PLM System Driven by America Makes is the nations leading collaborative partner in additive manufacturing (AM) and 3D printing (3DP) technology research, discovery, creation, and innovation. Structured as a public-private partnership, we innovate and accelerate AM/3DP to increase our nations global manufacturing competitiveness. Cleared for Public Release America Makes.us 1 Driven by INSIGHT Reports Key Features and Functionalities At a Glance Dashboard View of the Digital Storefront Distribution Limited to America Makes Members and Government Partners AmericaMakes.us AmericaMakes.us Driven by

Information Relationships in America Makes Digital Storefront Requirements Management Project Execution Cleared for Public Release America Makes.us Driven by Maturation of Advanced Manufacturing for Low-cost Sustainment (MAMLS) Program Overview America Makes America Makes Program Manager: Dave Siddle, NCDMM AF Program Manager: Marvin Gale, AFRL/RXMS Cleared for Public Release America Makes.us 4 Driven by

MAMLS Phase 1 Diversity: Team Members Cleared for Public Release America Makes.us 5 Driven by MAMLS Phase 1 Diversity: AF System Applications F-16 C-5 B-2 C-130 B-1B A-10 F-22

B-52 F-15 Cleared for Public Release C-17 E-3 F/A-18 America Makes.us 6 Driven by MAMLS Phase 1 Diversity: Technologies Reverse Engineering & Model Generation Handy Scan

Assembly & Manufacture Aids (fab and fixture repair) Metal Form Tooling Fused Deposition Big Area Additive Modeling (FDM) Manufacturing (BAAM) Composite Autoclave Tooling FDM Cleared for Public Release Metal Part Repair Metal

Casting Tooling Direct Digital Part Production Direct Metal Laser Directed Energy 3D Sand Printing Sintering/ Deposition (DED) (3DSP)/ Quickcast Powder Bed Fusion/FDM America Makes.us 7 Driven by MAMLS Program Phases LESS CHALLENGING RESEARCH APPLICATIONS CY 2016 Phase 1 - Tooling; reverse engineering; OEM supply chain analyses; non-critical sustainment applications

Fairing Family Bell Crank Family Oil Cooler Family Phase 1: Tooling; reverse engineering; limited organic sustainment applications; business case development; and OEM supply chain activities. (broad-based sustainment support activities) Phase 2: Direct part replacement research; tech gap ID; qualification issues; material issues; business cases; etc. (focused OEM component demos for feasibility studies) CY 2017 CY 2018 CY 2019 CY 2020 8 Feb 2016 Phase 1 Award date

$8.99M (FY15 CII funding) 9 May 2017 Phase 2 Award date $9.056M (FY16 CII funding) Phase 2 - Direct part replacement feasibility research; design & mfg demonstrations; challenging applications Phase 3: Proposals in process. Phase 3 Phase 1 rapid transition, Feature-based Qualification using DED, Understanding Realities of AM, Emerging Process Technology for Low Criticality Part Families ~$9M (FY17 CII funding) TOTAL FUNDING ($) ~$27M MORE CHALLENGING RESEARCH APPLICATIONS Cleared for Public Release America Makes.us

8 Driven by Summary The MAMLS Program is a unique partnership between government and industry to enable rapid transition of advanced manufacturing into AF sustainment operations and sustainment supply chains. - The broad-based program structure has enabled development of multiple technologies to address sustainment issues. The ability to team research personnel with maintenance personnel has yielded substantial benefits for AF sustainment and reserve operations. - The workforce development mission of America Makes has enabled MAMLS to not only develop/demonstrate advanced technologies, but to train sustainment personnel on their use as well. MAMLS is continuing the pursuit of breaking down barriers for advanced manufacturing implementation through the challenging Phase 2 direct part demonstration programs and Phase 3 program in development. Cleared for Public Release America Makes.us 9

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